company news about How to Remove Industrial Limescale From Industrial Equipment Such As Pipe, Chiller, Heat Exchanger, etc.

Limescale: The efficiency killer.

Limescale (also known as scale or lime) deposits affect more than just your small household appliances, showers, and bathtubs. The detrimental impact of limescale accumulation in industrial machinery costs commercial and industrial buildings billions of dollars annually due to increased downtime and extra maintenance, leading to decreased efficiency and ultimately raising operating costs.

As limescale accumulates in heat exchangers, evaporative coolers, boilers, chillers, and other water-reliant equipment, it forces machinery to work harder to perform its functions. Over time, limescale layers also induce corrosion that deteriorates pipes and equipment, creating conditions conducive to leaks and other damage.

Building operations, plant, and facilities managers should regularly descale equipment in a safe and effective manner to avoid system degradation and maintain control over facility expenses.

What is limescale and calcium carbonate?

Limescale is typically a hard, white or off-white deposit that forms from hard water, which contains calcium and often magnesium. The color may vary depending on the presence of other iron elements and the specific conditions of the operation. This type of scale is commonly found in hot water plumbing, older pipes, and other areas exposed to hard water.

Limescale consists of calcium carbonate, which can be left behind when water evaporates or when the concentration of carbonate increases. As calcium carbonate continues to accumulate, it precipitates out of the solution as a solid deposit.

Ca²⁺ + CO₃²⁻ ⇋ CaCO₃.

Limescale and calcium carbonate precipitate can become very hard to clean, and can either damage or impair the operation where it is forming when it comes down to the different plumbing and heating components.

What is SAAS industrial descaler?

SAAS descaler（把这两个字做超链，https://www.briskspring.com/sale-37838263-no-electricity-and-magnets-industrial-water-descaler-pure-physical-anti-scale-for-food-beverage-mini.html）, a Special Anti-Scale Alloy System. This innovative device uses a purely physical working principle to remove existing scale and prevent new deposits. As water flows over the SAAS material, it releases free electrons. These electrons interfere with calcium and magnesium ions, preventing them from reacting with carbonate ions in the water, effectively stopping scale formation before it starts.

What sets our SAAS descaler apart is its ability to be fully customized. We can tailor the device’s size, flow rate, and degree of mineralization to suit a wide range of industrial scenarios, ensuring optimal performance even in environments severely impacted by scale. Whether dealing with complex piping systems, high flow rates, or varying mineral content in the water, our SAAS descaler can be adjusted to meet your specific needs, providing a reliable solution to scale damage.

Why use BRISKSPRING SAAS industrial descaler?

- Multiple-alloy physical anti-scale, anti-corrosion and anti-wax technology device. Unique technology.

A variety of metal elements with different electronegativity are selected. Through unique alloy composition design and strict smelting and preparation control, countless insoluble and uniform microbattery systems are formed in the microstructure of the anti-scale alloy chip. In the process of full contact with the fluid, solid-liquid-electronic interactions occur, so as to regulate the physical properties of the fluid and affect the nucleation and growth process of the scaling crystals. Change the adhesion and dispersion properties of scaling, play an excellent anti-scale performance; At the same time, after the anti-scale alloy chip is in contact with the fluid, the physical parameters such as surface tension, viscosity and potential change, so that the generated scale will dissolve. And greatly reduce the occurrence of scale corrosion (such as alkali corrosion, acid corrosion, etc.), so as to play a significant anti-corrosion effect.

- Increase value and reduce consumption

Reduce the energy consumption cost of equipment operation and improve production efficiency

- No magnetism or electricity

No magnetic field, no external power supply, no electromagnetic radiation

- Safe and environmentally friendly

No added chemicals, no pollution

- No carbon and emission

There is nothing harmful

- Long distance effection

Long distance, and not affected by water quality, cost-effective

- Easy installation and maintenance-free

Simple installation, no need to maintain, saving cost

- Wide application scenarios

It can adapt to a wide range of installation environments and has multiple specifications to meet the requirements of different scenarios.

SAAS physical anti-scale and anti-wax technology effectively solves the scaling and waxing problems of tubing and equipment, prolonging the service life of rods and tubes, reducing the workload of equipment maintenance, ensuring high and stable production of oil Wells, extending the pump inspection cycle, and improving oil recovery

SAAS technology effectively solves scaling problems in industrial boilers, cooling circulating water, hot water circulating loop, heat exchanger, condenser, condenser, reaction kettle, ship, central air conditioning and other equipment systems

Successful Cases

Suitable for chemical industry, metallurgy, thermoelectric, oil field, food, oil field gathering and transportation system, paper making, daily chemical, textile, chemical plant, thermal power plant, steel factory, machinery factory, automobile factory, cement factory, sugar factory, milk factory, pharmaceutical factory, oil refinery, fertilizer plant, textile factory, oil field, coal mine, fire protection, sewage treatment plant, desalination plant and other fields.

- Scale control in a combined water treatment station of an oilfield in Northeast China

The 500m3 water tank circulation system of the water treatment joint station adopts SAAS multi-alloy anti-scale cage and multiple-alloy chip, which greatly reduces the scaling trend of tanks, pumps and pipelines, with obvious effect, and the maintenance cycle is extended from half a month to more than 6 months.

- Nanjing thermal power plant vacuum pump anti scale

The vacuum pump working water of a thermal power plant in Nanjing adopts industrial water as the working medium, which has high water hardness and serious scaling during work, which affects the efficiency of the vacuum pump and reduces the operating economy of the unit. In the C level maintenance of Unit 4, A set of trial alloy physical anti-scale device is installed on the working water pipe of A vacuum pump. The test effect is good so far, and the scale in the system is obviously reduced. The original high pressure water can not be washed away, but the scale of plate cooler can be removed with a wire brush. The original cleaning time of the cooler has been shortened from the original 2 days to less than 1 day, the scale in the original pipeline has been reduced, part of the scale has also been loose and shed, and the current of the vacuum pump has decreased by about 2A compared with the condition before installation.

- A power plant in a Group located in Hunan adopted circulating cooling water scale control

The scaling problem of the circulating cooling water system of a power plant of a group in Hunan has always been a problem in the production. The scaling removal measures in the operation process are to add scale removal, scale inhibitor and other chemicals, but it is difficult to achieve the ideal effect, and there are still scale blockage phenomenon, which directly affects the cooling effect and dynamic performance of the unit. Therefore, it is necessary to carry out manual scaling once or twice a year regularly. The cost and labor intensity of the above method are not to mention large. Because of the scaling operation, the cooling effect is poor, and the attenuation of the vacuum degree of the unit (about 15%) leads to the reduction of power generation, thus reducing the economic benefits of production. After the use of multiple-alloy physical anti-scale device, the circulating water quality did not deteriorate during operation, and the hardness was controlled below 3mmol/l, which inhibited the electrochemical corrosion of metal components inside the device. Before use, there is a serious blockage phenomenon of scale in the copper pipe, and the aging block of the copper pipe needs to be replaced in a short period. After use, check that the condenser copper pipe has no scaling phenomenon, there is no sediment at the outer mouth of the copper pipe, and the copper pipe has no signs of aging. Before use, a large number of dirt, rust scale, and hard difficult to remove. The comparison before use is slightly reduced, and the scale that is difficult to remove when cleaning becomes soft and easy to flake off.

If you’d like to check more cases or you have any question about our descaler, feel free to reach out!